100R2AT Hydraulic Hose: Key Features and Industry Uses
The 100R2AT hydraulic hose is a high-pressure, double-braided steel wire hose widely used in hydraulic systems for heavy machinery, construction equipment, and industrial applications. Known for its durability and flexibility, it meets the SAE 100R2AT standard, ensuring reliable performance in demanding conditions. This guide will explore the key features and common industry uses of the 100R2AT hydraulic hose.
Key Features of 100R2AT Hydraulic Hose
1. High-Pressure Resistance
The 100R2AT hose is designed to handle high-pressure applications, making it suitable for hydraulic systems that operate under demanding conditions.
- Working Pressure: Varies by size but typically ranges from 3,000 to 5,800 psi.
- Reinforcement: Two layers of braided high-tensile steel wire ensure excellent pressure resistance and flexibility.
2. Durable Inner Tube
- Material: Oil-resistant synthetic rubber inner tube ensures compatibility with petroleum-based hydraulic fluids.
- Abrasion Resistance: Protects against wear and tear in rugged environments.
3. Temperature Range
- Operating Range: -40°C to +100°C (-40°F to +212°F), ensuring performance in extreme temperatures.
- Suitable for outdoor applications and systems exposed to harsh weather.
4. Flexible and Easy to Install
Despite its strength, the 100R2AT hydraulic hose offers flexibility, making it easier to install and route through tight spaces.
5. Meets SAE and ISO Standards
Manufactured to meet SAE 100R2AT and ISO 1436 standards, ensuring consistent performance and safety in critical applications.
Common Industry Uses
The 100R2AT hydraulic hose is a versatile solution used in a variety of industries:
1. Construction Equipment
Used in excavators, loaders, and bulldozers for high-pressure hydraulic systems, ensuring reliable power transmission and control.
2. Agricultural Machinery
Ideal for tractors, harvesters, and other farming equipment, where durability and weather resistance are essential.
3. Industrial Manufacturing
Used in presses, injection molding machines, and hydraulic lifts, where high-pressure performance is crucial.
4. Mining Operations
With excellent abrasion and pressure resistance, the 100R2AT hose is suitable for hydraulic systems in mining equipment.
5. Oil and Gas Industry
Used in hydraulic systems for drilling rigs, pumps, and other equipment exposed to harsh conditions.
How to Select the Right 100R2AT Hydraulic Hose
When choosing a 100R2AT hydraulic hose, consider the following:
- System Pressure: Ensure the hose’s pressure rating exceeds your system’s maximum working pressure.
- Fluid Compatibility: Verify that the inner tube material is compatible with the hydraulic fluid in use.
- Size and Length: Proper sizing prevents pressure loss and ensures efficient fluid flow.
- Temperature Range: Consider the operating temperature to avoid hose degradation.
- Certification and Standards: Always select hoses that meet SAE and ISO requirements for safety and performance.
Maintenance Tips for 100R2AT Hydraulic Hoses
- Inspect Regularly: Check for signs of wear, cracks, and leaks.
- Monitor Fittings: Ensure fittings are properly connected and free of corrosion.
- Replace Worn Hoses: Prevent system failure by replacing hoses before they show severe damage.
- Store Properly: Keep hoses in a clean, dry environment away from direct sunlight and chemicals.
Conclusion
The 100R2AT hydraulic hose is a robust and versatile solution for high-pressure hydraulic applications across various industries. Its strength, flexibility, and durability make it a top choice for equipment that operates under extreme conditions. By selecting the right hose and maintaining it properly, you can ensure the longevity and performance of your hydraulic system.
